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Responsible consumption and production

The year 2017 started with a plan for how Unika could reduce energy consumption in the production. An employee got the brilliant idea that we could reuse the large amount of surplus heat that disappeared into the air every minute, hour, day and week. At the same time we considered the following energy improvements in the project:

  • Avoid the halls becoming too hot in relation to the required working temperatures
  • Achieve better control of the cooling water temperature for molds and injection molding machines
  • Compliance of the UN's World Goal number 12, Responsible consumption and production
  • Get rid of oil firing
  • Deliver surplus heat to Ans CHP plant

The wish was to utilize the surplus heat from the production machines in connection with heating and melting of plastics and at the same time think green conversion.

A collaboration with Solar Cooling was initiated and calculations of the size of the plant and how the utilization could be distributed were prepared.

The idea became reality during 2018.

The green advantage

The surplus heat is passed on to Ans CHP plant and the green advantage is that the excess heat is CO2 neutral for Ans District heating. In addition, production wastage at Unika is reduced because of a better control of the temperature of the cooling water in the manufacturing of molds and in the plastic injection molding itself.

Improvement

A great investment - greener conscience!

A production company is already quite energy-heavy, so to reduce CO2 emissions, we were aware that an investment was needed. The calculations showed that we could achieve

  • Less waste heat and waste production
  • Better climate and working environment for employees
  • A smaller CO2 footprint compared to other plastic injection foundries both abroad and in Denmark

2019 was the first full year of the new plant and supply of surplus heat to the district heating network, and we can present our two first comparison calculation in 2020.

The figures for 2019 - 2022 with the heat pump compared to 2017.

  • 2019 56% savings (vs. 2017)
  • 2020 54% savings (vs. 2017)
  • 2021 61% savings (vs. 2017) 
  • 2022 62% savings (vs. 2017)
  • 2023 50% savings (vs. 2017)

(energy consumption per kg of consumed plastic in the injection molding department)


Unika Danmark A/S /
Lyngbakkevej 6, 8643 Ans /
+45 8665 8744 /
info@unika.dk
| CVR.: 78098511

We are proud of our performance

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